Stress Distribution Study on Alum-Zinc C-Channel Steel with Multi-Bolted Connections: Numerical Analysis

Authors

  • Khairi Supar Centre for Diploma Studies, Universiti Tun Hussein Onn Malaysia, 84600 Muar, Johor, Malaysia
  • Nur’Ain Idris Centre for Diploma Studies, Universiti Tun Hussein Onn Malaysia, 84600 Muar, Johor, Malaysia
  • Hilton Ahmad Faculty of Civil Engineering and Built Environment, Universiti Tun Hussein Onn Malaysia, 86400 Batu Pahat, Johor, Malaysia
  • Kasbi Basri Faculty of Civil Engineering, Universiti Teknologi Malaysia, 81310 Johor Bahru, Johor, Malaysia
  • Mohd Shafie Nemmang Malaysian Institute of Road Safety Research (MIROS), 43000 Kajang, Selangor, Malaysia
  • Muhammad Fahmi Hasbullah Bridge Department, Sarahill Consultant-Khairi Consult JV, 93100 Kuching, Sarawak, Malaysia

DOI:

https://doi.org/10.37134/bitara.vol19.sp.11.2026

Keywords:

Finite Element Analysis, Stress Distribution, Multi-bolted Configuration, Alum-Zinc, Abaqus

Abstract

This study employs Finite Element Analysis (FEA) using the ABAQUS software to investigate the stress distribution and structural performance of multi-bolted C-channel steel connections. Multi-bolted connections play a vital role in ensuring the strength and stability of steel structures, yet limited research has focused on the comparative behavior of staggered and non-staggered configurations. In this work, numerical models of C-channel plates with varying bolt numbers and arrangements were developed to evaluate tensile strength, stress distribution, and deformation patterns under a 10 kN tensile load. Material properties of aluminum-zinc (Alum-zinc) for the plates and steel for the bolts were applied and contact interactions were simulated to replicate realistic loading conditions. The analysis revealed that non-staggered bolt configurations exhibited superior load-bearing capacity and more efficient stress transfer, while staggered arrangements showed higher stress concentrations near bolt holes. Additionally, increasing the number of bolts enhanced structural performance, but also led to higher localized stresses. These findings provide valuable guidelines for optimizing bolt placement and quantity in C-channel connections. The study contributes to improving the reliability and safety of steel structures by offering practical recommendations for design optimization through numerical modelling.

Downloads

Download data is not yet available.

References

Ahmad, H. (2016). Stress distribution of bolted joints with different lay-up types. In MATEC Web of Conferences (Vol. 74, p. 00003). EDP Sciences. https://doi.org/10.1051/matecconf/20167400003

Ahmad, H., & Supar, K. (2020). Strength predictions of single-lap woven fabric Kenaf composites bolted joints. Journal of Mechanical Engineering and Sciences, 14(4), 7389-7395. https://doi.org/10.15282/jmes.14.4.2020.07.0581

ASTM International. (2024). ASTM A194/A194M-24: Standard specification for carbon and alloy steel nuts for bolts for high pressure or high temperature service, or both. ASTM International. https://doi.org/10.1520/A0194_A0194M-24

Chen, Y., Yamaguchi, T., Hayashi, G., Yamauchi, M., & Ueno, K. (2025). Load transfer mechanism and design strength of hybrid bolted joint with friction-and bearing-type connections. Structures, 71, 108020. https://doi.org/10.1016/j.istruc.2024.108020

Ye, J., Quan, G., Kyvelou, P., Teh, L., & Gardner, L. (2022). A practical numerical model for thin-walled steel connections and built-up members. Structures, 38(4), 753–764. https://doi.org/10.1016/j.istruc.2022.02.028

Li, C. H., Yan, J. B., & Guan, H. N. (2021). Finite element analysis on enhanced C-channel connectors in SCS sandwich composite structures. Structures, 30, 818-837. https://doi.org/10.1016/j.istruc.2021.01.050

Mater, Y. M., El Shahat, A. M., & AbdelSalam, S. S. (2023). Experimental and numerical characterization of EPS using elastoplastic response in ABAQUS. Materials Today: Proceedings. https://doi.org/10.1016/j.matpr.2023.06.295

Safaei, B., Pezeshki, Z., Kotrasova, K., & Kormanikova, E. (2022). Analysis of stress concentration at the edge of hole in plates with different widths by using FEM. IOP Conference Series: Materials Science and Engineering, 1252(1), 012067. https://doi.org/10.1088/1757-899X/1252/1/012067

Santos, A. (2013). Determination of stress concentration factors on flat plates of structural steel. Journal of Physics: Conference Series, 466(1), 012035. https://doi.org/10.1088/1742-6596/466/1/012035

Santos, A., Guzman, R., Ramirez, Z., & Cardenas, C. (2016). Simulation of stress concentration factors in combined discontinuities on flat plates. Journal of Physics: Conference Series, 743(1), 012014. https://doi.org/10.1088/1742-6596/743/1/012014

Supar, K., & Ahmad, H. (2017). Stress distribution study on multi-holes configurations in woven fabric kenaf composite plates. In IOP Conference Series: Materials Science and Engineering, 271(1), 012005. https://doi.org/10.1088/1757-899X/271/1/012005

Supar, K., Ahmad, H., & Yussof, M. M. (2019). XFEM modelling in multi-bolted joints using a unified bolt preload. Latin American Journal of Solids and Structures, 16(1), e151. https://doi.org/10.1590/1679-78255201

Published

2026-02-15

How to Cite

Supar, K., Idris, N., Ahmad, H., Basri, K., Nemmang, M. S., & Hasbullah, M. F. (2026). Stress Distribution Study on Alum-Zinc C-Channel Steel with Multi-Bolted Connections: Numerical Analysis. Jurnal Pendidikan Bitara UPSI, 19(ISU KHAS), 118-125. https://doi.org/10.37134/bitara.vol19.sp.11.2026